Kevin Ian Schmidt

Aerial Lifts

Aerial lifts, often called scissor lifts, are powered and mobile platforms that are used for elevating workers to various heights, which exposes workers to fall hazards.

An aerial lift presents an interesting situation in the workplace. Many employers treat these as powered equipment, when by regulation, they are actually considered scaffolding and have different requirements. This isn’t to say that aerial equipment is to be used without training, but the training and records are different.

If your workplace uses a scissor lift, it is important to know how to operate the equipment safely and in compliance to all relevant regulations.

To learn more about OSHA regulations pertaining to scissor lifts, there is this handy fact sheet, put out by OSHA.

For convenience I am including it in reader view below.

OSHA3842
If you need other components of a powered equipment program, check out all I offer here

Why Aerial Lift Safety Training Matters:

  • OSHA estimates that there are about 68,000 fall-related injuries in the workplace each year.
  • OSHA requires equipment with aerial lifts to be designed and constructed according to certain standards. The primary goal is to protect the worker in the lift by providing fail-safe mechanisms that will prevent a free-fall descent of the work platform.
  • One of the primary hazards of working in aerial lifts is falling out of the lift.
  • If you work in aerial lifts or near them on the ground, you need to understand the hazards, the basic regulatory requirements, and the safety work practices that must be followed to prevent accidents and injuries.

NIOSH offers a free simultor for aerial lifts, which shouldn’t be used in place of full and proper training of operators, but can be used to augment the training offered in the workplace.

Below is the NIOSH Fact Sheet on Aerial Lifts and their simulator:

aerial lift simulator NIOSH

You can find the NIOSH Aerial Lift Simulator here

 

 

 View and download all components of an Aerial lift safety program below

aerial lift operator training policy

Key Points:

  • Aerial lifts are useful pieces of equipment but can also be hazardous.
  • Lifts must be operated properly to prevent accidents and injuries.
  • Only trained and authorized employees are allowed to use aerial lifts.
  • Inspect equipment and the work area before each use.
  • Understand and follow safe work practices, including wearing fall protection equipment.
  • Be especially careful when working around power lines.

 

 

 

No quality training program is complete without an evaluation, so ensure that employees are observed in their operation of the aerial lift by a competent person.

Aerial Lift Operator Evaluation

 

 

 

 

Even with well trained employees operating aerial lifts, safety in the workplace is only as good as the equipment being used. The aerial lift, like powered equipment, should be inspected daily, before use, to ensure it is safe to operate.

Like powered equipment, this inspection is not required to be written, but written forms allow for proper auditing of program compliance, while also providing a paper trail to address issues.

Scissor Lift Checklist

Accident Prevention Planning Form

After conducting a thorough accident investigation, you will come up with corrective actions. These corrective actions need to be implemented for change management.

Corrective and preventative actions are generated from varying sources including safety meetings, inspections, accident investigations, unsafe act and unsafe condition reporting and from audits, and are simply measures that need to be undertaken to ensure that a particular requirement is implemented.

 

 

These actions can be either corrective actions or preventative actions;

  • a corrective action means a situation has been re-instated to its original state, so replacing a machine guard that was improperly removed that caused an injury is a corrective action;
  • a preventative action will put into place arrangements which will prevent a re-occurrence, to stop the machine guard from being removed improperly in the first place.

An action that many think of as “common sense” and “simple” continues to appear on 3rd party audit reports and OSHA/EPA citations year after year.  So why is something which is “common sense” and “simple” so difficult to comply with?  Often times we make something simple too difficult for our own good.  Lets examine the PSM/RMP requirements for tracking “recommendations” from process safety activities:

1910.119(e)(5) The employer shall establish a system to promptly address the team’s findings and recommendations; assure that the recommendations are resolved in a timely manner and that the resolution is documented; document what actions are to be taken; complete actions as soon as possible; develop a written schedule of when these actions are to be completed;  communicate the actions to operating, maintenance and other employees whose work assignments are in the process and who may be affected by the recommendations or actions.

1910.119(j)(5) Equipment deficiencies. The employer shall correct deficiencies in equipment that are outside acceptable limits (defined by the process safety information in paragraph (d) of this section) before further use or in a safe and timely manner when necessary means are taken to assure safe operation.

1910.119(m)(5) The employer shall establish a system to promptly address and resolve the incident report findings and recommendations. Resolutions and corrective actions shall be documented.

1910.119(o)(4) The employer shall promptly determine and document an appropriate response to each of the findings of the compliance audit, and document that deficiencies have been corrected.

Use of a tracking form is considered an accident prevention best practice

By using a tracking form, all corrective or preventative actions, can be tracked for compliance, or more importantly for quality of action taken.

With all of this in mind, look at the corrective action tracking form below, and see how it can aid your organization and corrective safety measures:

 

Accident Prevention Planning

 

 

Fatality, Amputation, and Hospitalization Report

OSHA has specific reporting requirements for serious injuries that occur within a facility.

The OSHA notification requirements are as follows:

  • Hospitalization: This is for a work related hospitalization, and must be reported within 24 hours;
  • Amputation: This is for a work related amputation, and must be reported within 24 hours;
  • Loss of Eye: This is for a work related loss of eye, and must be reported within 24 hours;
  • Fatality: This includes all fatalities that occur within the workplace, and must be reported within 8 hours.

 

Note the difference of any fatality, being required to report within 8 hours AND for ANY fatality within a workplace.

For Example: if an employee suffers a heart attack, the fatality should result in a call to OSHA.

When these incidents occur, it is a turbulent time in the workplace. Having a process in place, with a basic form, such as this report helps keep the process streamlined.

This report includes all the information OSHA requires:

  • Business name;
  • names of employees affected;
  • location and time of the incident,
  • brief description of the incident;
  • contact person and phone number.

Source

How does OSHA define “Hospitalization”?

OSHA defines in-patient hospitalization as a formal admission to the in-patient service of a hospital or clinic for care or treatment. Treatment in an Emergency Room only is not reportable.

How does OSHA define “amputation”?

An amputation is the traumatic loss of all or part of a limb or other external body part. This would include fingertip amputations with or without bone loss; medical amputations resulting from irreparable damage; and amputations of body parts that have since been reattached. If and when there is a health care professional’s diagnosis available, the employer should rely on that diagnosis.

If a fatality occurs within 30 days of the work-related incident, or if an in-patient hospitalization, amputation, or loss of an eye occurs within 24 hours of the work-related incident, then you must report the event to OSHA.

 

This form is a beneficial component of a total accident investigation program. If you feel your organization needs more components of an incident investigation program, find them here.

 

Download and view the Amputation, Hospitalization & Fatality report form below:

Fatality Report

Does your workplace need fall protection?

Does your workplace need fall protection?

Do you know what is needed to keep your employees safe and within regulation?

Fall Protection Requirements in 1910 General Industry

OSHA requires some form of fall protection for employees working at heights greater than four (4) feet in General Industry (1910). Many are unaware that there are numerous other OSHA standards requiring fall protection at other heights; some are lower, some are higher, and some only apply (or do not apply) in certain situations.

There are Federal OSHA standards which mandate guardrails or some other form of fall protection system be utilized to protect workers from falls of greater than four (4) feet. Included among these are 1910.23(c), which requires a standard guardrail (or equivalent) be installed along unprotected edges of open-sided floors, platforms, and runways greater than four (4) feet above the floor or lower level. And in that same subpart you will find 1910.23(b), which requires fall protection (typically rails or covers) at wall and floor openings of various types, such as stairwells, chute openings, and ladder openings.

However, paragraph 1910.23(c)(3) requires a standard guardrail be installed along open sides of any open-sided floor, walkway, platform, or runway located above or along the side of  dangerous equipment, pickling or galvanizing tanks, degreasing units, and similar hazards, regardless of its height. And paragraph 1910.23(d)(1) requires a stair rail to be installed on each open side of any flight of stairs having four or more risers; on many smaller industrial stairs with just a few risers, this could easily be less than four (4) feet high. So there you have a couple of examples where fall protection is required at less than the four (4) foot threshold.

Check Out: Fall Protection Program

There are also numerous OSHA general industry standards for various types of scaffolding which require guardrails be installed along open sides and ends of work platforms, but only if they are located greater than ten (10) feet above the ground or floor. See 1910.28(b)(15), (c)(14), (d)(7), (f)(15), (g)(5), (h)(8), (k)(5), (m)(7), (o)(2), and (p)(7) for the specific requirements for rails to be placed on these types of scaffolds. However, there are a few types of suspended scaffolds, such as float or ship scaffolds [1910.28(u)], two-point suspension scaffolds [1910.28(g)(9)] and a boatswains chair [1910.28(j)] which require the worker(s) be protected from falls by wearing a “safety lifebelt” attached to a lifeline, regardless of the height. But the requirements for needle beam scaffolds [1910.28(n)] requires only those workers located 20 feet or more above the ground or floor and working with both hands be protected by a “safety life-belt” attached to a lifeline.

OSHA standard 1910.27(d)(1)(ii) requires fixed ladders be equipped with cages or wells on ladders of more than 20 feet (to a maximum unbroken length of 30 feet). However, fixed ladders on towers, water tanks, and chimney ladders that are over 20 feet in unbroken length may be equipped with suitable safety devices such as lifebelts, friction brakes, and sliding attachments in lieu of cages.

OSHA standard 1910.66(f)(5)(i)(G) requires that each working platform of powered platforms used for building maintenance be provided with a guardrail system on all sides. And standard 1910.66(f)(5)(ii)(M) requires a vertical lifeline be provided as part of a fall arrest system meeting the requirements of appendix C of that standard for each employee on a working platform suspended by two or more wire ropes  if the failure of one wire rope or suspension attachment would cause the platform to be upset. However, if a secondary wire rope suspension is used, then vertical lifelines are not required for the fall arrest system provided that each employee is attached to a horizontal lifeline anchored to the platform.

OSHA standard 1910.67(c)(2)(v) for aerial boom-lifts requires the user(s) to wear a body belt with lanyard attached to the boom or basket when working in the basket. There is no height specified for this requirement, which is related to the purpose of tying off; this is a body positioning device to keep the person from being thrown out of the basket, as opposed to a fall arrest system.

Check Out: Harness and Lanyard Inspection

There are also fall protection requirements appearing in several of the OSHA standards for specialty industries, such as those regulating paper, pulp, and paperboard mills. 1910.261(e)(4) requires that protective equipment be provided for persons working over water. Furthermore, OSHA standard 1910.261(e)(12)(i) requires that when platforms or floors allow access to the sides of continuous barking drums, a standard railing shall be constructed around the drums. And employees working around the broke hole for pulp and paper machinery must be protected from falling into the hole by a guardrail [see 1910.261(k)(13)(i)], or, in cases where the pulpers are located directly below the broke hole on a paper machine and the broke hole opening is large enough to permit a worker to fall through, any employee pushing broke down the hole must wear a safety belt attached to a safety belt line which is rigged so that it is impossible for the person to fall into the pulper [1910.261(k)(13)(ii)].

10 Essential Components For a Safer Working Environment

A safe working environment is a condition or state, it is not necessarily an event like an incident of an accident. This means that the low number of incidents or accidents doesn’t mean that the workplace is particularly safe. What really counts is the process of safety because it is an integral part of everyday activities in the workplace.

10 Essential Components for a Safer Working Environment

  • Daily safety briefings. Every morning at the beginning of the work day or the shift, the leader holds an interactive safety briefing with his or her team. It lasts less than 10 minutes and has contributions from the team members.
Check out the toolbox talks I have for sale on Amazon here
  • Weekly inspections to identify unsafe conditions. Every staff member participates in turn and conducts a regular safety inspection where they look for hazards and unsafe conditions. This can occur weekly or twice a week.
  • Weekly inspections to identify unsafe behavior. Each week two staff members carry out a regular inspection where they are identifying unsafe behavior. The objective is to identify the unsafe behavior and mention it at the next daily safety briefing. Of course, no names are mentioned.
Check Out: How to Develop an Internal Safety Audit Schedule
  • Accident and incident investigation. Every accident or near accident is investigated with the sole objective of prevention in the future. The process of investigation is not a witch hunt to apportion blame.
Want to learn more about Incident Investigations? Check out what I have available here.

 

  • Constant improvement. During the daily safety briefings, the group members have an opportunity to recommend and discuss improvements to the workplace and the processes that are carried out within it
  • Reporting near miss. Every single near miss (this is an incident where no damage or injury occurs) is investigated and prevention measures are put in place, so it will not happen again.
Check Out: Near Miss Policy
  • Positive reinforcement. Each day the leader goes into the workplace and gives positive reinforcement to those members of staff for working safely. This encouragement and enthusiasm for safety is a great motivator for safe working practices.
  • Blame. It is noticeable that all safe working environments do not use blame or punishment as tools for creating safe behavior. Instead, they use positive reinforcement, encouragement and recognition.
  • Practical on-the-job training. Group members are continually receiving on-the-job training from experts within the company and outside.
  • Effective leadership. It is no coincidence that all safe workplace environments have good leadership. This means that the leader is prepared to listen and has the skills to create followers. These leaders engender cooperation and most of all discretionary effort. They are the main reason why people are working safely. They are not invisible and spend between 30 and 50% of their time with their team members.

Basic Emergency Response Plan

This Basic Emergency Response Plan template is useful for small businesses that want an emergency response plan, when it is only required to have a verbal plan. Having a written plan over a verbal plan provides additional safeguards, so all employees know the same responses to emergencies, and it can be referenced during an actual emergency.

During an emergency in the workplace, it can seem chaotic. People forget what they have been taught, people forget numbers; which can potentially make the situation worse.

If planning on using this form as an addition to your workplace’s verbal plan, ensure it is communicated to employee’s, ensure it is posted prominently in the workplace, ensure it is easily accessible in an emergency.

Why have a workplace emergency response plan?

Besides the major benefit of providing guidance during an emergency, developing the plan has other advantages. You may discover unrecognized hazardous conditions that would aggravate an emergency situation and you can work to eliminate them. The planning process may bring to light deficiencies, such as the lack of resources (equipment, trained personnel, supplies), or items that can be rectified before an emergency occurs. In addition an emergency plan promotes safety awareness and shows the organization’s commitment to the safety of workers.

The lack of an emergency plan could lead to severe losses such as multiple casualties and possible financial collapse of the organization.

An attitude of “it can’t happen here” may be present. People may not be willing to take the time and effort to examine the problem. However, emergency planning is an important part of company operation.

Since emergencies will occur, preplanning is necessary. An urgent need for rapid decisions, shortage of time, and lack of resources and trained personnel can lead to chaos during an emergency. Time and circumstances in an emergency mean that normal channels of authority and communication cannot be relied upon to function routinely. The stress of the situation can lead to poor judgment resulting in severe losses.

Related Post:  DHS Bomb Threat Checklist

What is the objective of a quality emergency response plan?

An emergency plan specifies procedures for handling sudden or unexpected situations. The objective is to be prepared to:

  • Prevent fatalities and injuries.
  • Reduce damage to buildings, stock, and equipment.
  • Protect the environment and the community.
  • Accelerate the resumption of normal operations.
Check Out: Emergency Response Plan Best Practices

View and Download the Basic Emergency Response Plan template below:

 

Basic Emergency Action Plan

 

How to Develop an Internal Safety Audit Schedule

An internal safety audit program is used by an organization to evaluate the effectiveness of the procedures and processes used to meet OHS legislative and other statutory administrative requirements.

An internal safety audit schedule is a considered approach by an organization to identify the extent and methods by which to conduct safety related audit verification activity. The internal audit is also global best practice in safety management systems.

It’s also a vital internal quality check on safety systems and operations. The internal safety audit is a particularly useful management tool for ensuring that the safety management is being conducted efficiently and properly at all levels.

A senior manager should actively participate in the internal audit to ensure currency of management information and proper critical organization-wide scrutiny of administrative and operational functions.

Internal audit scope

The organization will need to identify the types of internal audit activity to be conducted.

These can include one or more of the following audit activity types:

  • Safety management system (SMS) audit – system level
  • Procedural compliance audit – operational level
  • OHS legislative compliance audit – analyzing compliance capability
  • Incident management
  • Reporting systems
  • Records management and documentation

A determination of audit types will be based on requirements defined within the safety management system. Factors relevant to the audits may involve the level of maturity of the SMS, policy initiatives and implementation, and similar issues. The knowledge and understanding of key stakeholders within the organization and Further organizational factors (e.g. number of sites, geographical locations, State, national or international application) may also apply.

Check Out: Slip, Trip, and Fall Audit

Schedule considerations

Having identified the types of internal audit activity to be conducted, the organization will need to consider the most suitable audit delivery options and scheduling. Best practice is a standardized, thorough and transparent methodology which provides clearly defined outcomes to compliment an organization’s business goals and objectives.

These considerations will include one or more of the following points:

  • Mandatory audit requirements (e.g. Defined by statutory authority) – These very useful audit areas may include self-insurers annual requirements for audit activity to be conducted for inclusion in reporting requirements. The internal audit in these cases can also act as “radar” for management, ensuring compliance issues are under proper scrutiny.
  • Size of organization and geographical locations – Consideration should be given to the different types of activities (and risk potential) within an organization, similarity of activities at different locations to evaluate uniformity of application, geographical locations that may impact on audit schedule delivery. This approach additionally allows for targeting of areas related directly to policy implementation.
  • Identified high risk potential subject areas – These areas naturally have high priority in an SMS. Any high-risk areas identified because of statistical analysis or management review require audit verification to assist in implementing strategic management.
  • Changes in legislation or organizational structure – Changes in legislation or organizational structure that may impact on the capacity to implement safety requirements. (Note: Legislative changes usually include a time frame for compliance and may involve significant modifications to the SMS. It’s strongly advised that all compliance issues are included in the audit to ensure management has adequate information regarding these matters.)
  • Resource base from which the organization can allocate qualified and competent auditors to conduct the audit verification activity type – Requirements of the provision of internal or external resources depending on scope of activity to meet audit needs. The resource base must be able to deliver the necessary standard of auditing to ensure SMS efficiency and compliance.
  • Organizational planning and development cycles – Planning of audits to align provision of audit reports with review cycles. This planning is a particularly useful management tool which can ensure proper control and timeliness of operational data. The forward planning also ensures well integrated SMS reporting.
  • Prioritized activities (e.g. Based on risk evaluation or business need) – which will impact on implementation of safety requirements.
Check Out: Conduct Your Own Mock OSHA Inspection

Internal Audit schedule detail

The internal audit schedule should be owned by a person who has authority to manage and review the implementation of the schedule. Senior management should have direct oversight of the process, to allow checks on audit functions and efficiency.

The internal audit schedule will provide, as a minimum the following information:

  • The type of audit to be conducted
  • The expected timeframe in which the audit is to be conducted
  • The lead auditor responsible for the audit activity
  • Location of the audit
  • Timeframe for final report

Common Problems Faced During Internal Audits

One major issue in relation to developing internal audit schedules is that they either do not meet organizational needs and/or merely aim to achieve a level of conformance with statutory body requirements of regulators.

This is quite inadequate and may expose organizations to serious liabilities. To ensure a fully functional SMS which can deal with all safety issues and meets the standards of both statutes and major legal claims, the organization must ensure that the internal audit is conducted on a holistic, best practice, basis in which all areas of liability, risk management and safety are properly audited. The SMS must achieve full coverage of all potential liabilities.

Conversely, the needs of internal audits may exceed the capacity of the organization to meet the requirements defined therein. The organization may lack the expertise required to deal with some areas of risk management. Any internal audit carried out on this basis will inevitably be inadequate and can create a risk of serious deficiencies in the SMS.

Another key problem is to ensure that audit competency (either internal or external) is at a level to achieve a suitable outcome as defined within the internal audit schedule, e.g. There are serious risks in using auditors to conduct compliance audits without the necessary understanding in relation to legislative application of requirements.

It is essential that any audit of an SMS is conducted by auditors having:

  • The correct level of audit experience
  • Comprehensive experience in statutory compliance, including both self-insurance regulatory requirements and any other relevant statutory issues
  • A strong knowledge base and resources, including relevant industry knowledge where applicable
  • Proper accreditation for the audit operations required

The safest approach to these issues is to obtain professional guidance. The best SMS consultants can meet all these criteria and can also provide ongoing support and services as required.

Developing an Effective Internal Marketing Plan

Internal marketing is one of the most complicated forms of marketing there is. Internal marketing is when a business markets its products, services and brand to its own employees. Instead of “selling” to consumers (external marketing), the business sells to its employees, treating them like internal consumers — which they are. The best way to conduct internal marketing in an effective way is to create a comprehensive plan.

Internal marketing is important because, firstly, it leads to more employee engagement. It’s one thing for an employee to work for your company in exchange for a paycheck, but another for them to truly believe in your company and what it does. When the latter is the case, employees are motivated to work harder and their loyalty to the company increases.

Developing an internal marketing plan for the launch your new safety policy requires time and effort. It is not something that can be done without planning and proper preparation. Few safety professionals truly understand what they need to do in order to develop an internal marketing plan that will succeed.
Following are five simple steps that can help safety professionals develop effective plans that will work consistently over time. Taking the time to complete these steps can be the deciding factor between success and failure.

5 Steps to Internal Marketing

1) Assemble the right team for the job: Internal marketing doesn’t happen on its own. It often falls solely into the hands of the department launching the new internal policy/program/initiative, but this is a mistake. Often times business professionals know how to inform employees of what’s going on with the company, but don’t have the necessary skills for marketing initiatives. The intent must be to sell, not tell.

Choose one or more of your marketing employees, to work with your department on the internal marketing project. Make sure whoever’s chosen knows how to sell rather than tell, but most importantly, ensure they know the brand inside and out. It may end up being you, the business leader, or other members of upper management who take on the project. If it’s other employees, you may need to give them a lot of direction and guidance. However you do it, get everyone on the same page before moving forward.

2) Assess other department’s current internal marketing: In order to properly strategize your internal marketing, it’s wise to first assess where other departments currently stand. You can then formulate your strategy according to what others are doing well, poorly or not at all, which will make your campaign more targeted and informed.

3) Leaders need to define their goals: Without goals there is no way to determine if marketing efforts are successful or not, internal or external. Determine how you will reach this goal. Set metrics that help measure the success of the strategy. For example, if you intend to decrease injuries by 10 percent by the end of the year, be sure to keep track of where the team is in terms of meeting this goal. Ensure the goals are attainable and reward employees when they are met.

4) Determine a budget: How much money is available to dedicate to your department’s internal marketing efforts will be a large factor in determining what can and cannot be done. Don’t worry if there are little to no funds available to support your marketing efforts. Developing an idea sheet along with approximate costs for each activity during the research process is a great way to keep track of your potential expenses.

Check Out: Budgeting for Training

5) Create materials: Now that you have your internal marketing plan outlined, it’s time to turn it into concrete materials that you can communicate to your team. Mitchell recommends using your team’s everyday experiences at work, like checking email or attending meetings. That way they’re immersed in the brand, making it harder to tune out.
Some ideas:

  • Internal newsletter: Create a newsletter to circulate only to your team. Use it to educate them on your brand, products, services, values, goals, etc. Make it interesting by including sections like history, trivia, interesting facts, quotes, images or video.
  • In-person meetings: This one may be a little oldschool, but if you regularly conduct meetings and find that they’re successful, call a meeting to discuss the new internal branding effort. Be sure to allow time for questions and discussion.
  • Video: Create an internal infomercial that conveys the campaign’s major points. There’s no better platform for merging audio, imagery and text all in one place.
  • Signs/Posters: Provide a constant visual message reminder with great graphics to be displayed around the workplace.
  • Digital signage: Display internal branding materials like graphics or video on digital screens throughout the office.

Whatever platform(s) you choose, make sure the content is highly personalized. You want your employees to feel individually valued, which leads to more feelings of engagement.

Implementing these steps fosters a culture where employees not only work for the company but genuinely believe in its mission. Employee engagement increases, translating to heightened motivation and loyalty. Moreover, these engaged employees become powerful advocates for the brand, conveying the company’s message authentically.

Check Out: Corporate Volunteering Leads to Engaged Employees

In conclusion, internal marketing, particularly when strategized effectively, plays a pivotal role in cultivating a workplace where employees are not only aware of the company’s goals, products, and services but are deeply engaged and aligned with its mission. This engagement bridges the gap in effectiveness with customers and prospects, making internal marketing a cornerstone for the success of the company brand.

 

Accident Investigation Report

A proper investigation after an accident is best summarized with a post accident investigation report.

This form is a summary of your entire investigation, and should be completed with assistance from all statements, evidence, witnesses, and the injured party.

Accident investigations are intended to determine the cause of an incident, to identify unsafe conditions or acts and to recommend corrective actions so that similar incidents don’t occur in the future. In conducting an accident investigation, the team must look beyond the immediate causes of an incident. It is far too easy, and often misleading, to conclude that carelessness or failure to follow a procedure alone was the cause of an incident. The purpose is prevention, not blame. To do so fails to discover the underlying or root causes of the incident, and therefore fails to identify the systemic changes and measures needed to prevent future incidents. When a shortcoming is identified, it is important to ask why it existed and why it was not previously addressed. After an investigation, employers should without any undue delay take corrective actions to mitigate all of the identified hazards.

For example:

  • If a procedure or safety rule was not followed, why was the procedure or rule not followed? This might be an opportunity to review the workplace job hazard analysis, and determine if the rule is appropriate.
  • Did production pressures play a role, and, if so, why were production pressures permitted to jeopardize safety?
  • Was the procedure out-of-date or safety training inadequate? If so, why had the problem not been previously identified, or, if it had been identified, why had it not been addressed?

 

Following these steps can make for an effective accident investigation process, allowing for better identification of all contributing factors:

  • Report the accident to the designated person
  • Provide first aid and medical care to injured person(s) and prevent further injuries or damage
  • Investigate the accident
  • Identify the causes
  • Report the findings
  • Develop a plan for corrective action
  • Implement the plan
  • Evaluate the effectiveness of the corrective action
  • Make changes for continuous improvement

 

View & Download the Accident Investigation Report below:

Accident Investigation Report

 

 

Contributing Factors: Lift, Push, Pull Injuries

Musculoskeletal disorders (MSDs), these are injuries to the skeleton, muscles, cartilage, tendons, ligaments and joints that support and bind tissues and organs together so the body can move and sustain itself.

MSDs are the most common injury at work. They cost the economy dearly in lost productivity and high workers compensation costs. This is despite known and accessible methods to prevent or minimize risk of injury.

The sources of risk are well known. They are poorly planned work processes, unsafe workplace layout and tasks done unsafely.

The most common Musculoskeletal disorders are:

  • Neck:
    • Tension Neck Syndrome,
    • Cervical Spine Syndrome;
  • Shoulder:
    • Shoulder Tendonitis,
    • Shoulder Bursitis,
    • Thoracic Outlet Syndrome;
  • Elbow:
    • Epicondylitis,
    • Olecranon Bursitis,
    • Radial Tunnel Syndrome,
    • Cubital Tunnel Syndrome;
  • Wrist/Hand:
    • De Quervain Disease,
    • Tenosynovitis Wrist / Hand,
    • Synovial Cyst,
    • Trigger Finger,
    • Carpal Tunnel Syndrome,
    • Guyon’s Canal Syndrome,
    • Hand-Arm Syndrome,
    • Hypothenar Hammer Syndrome.

The Canadian Centre for Occupational Health & Safety has a very in-depth article concerning MSDs here.

There is nothing inherently wrong with relying on lifting, pulling or pushing to do work. Many tasks still cannot be done any other way even with advances in some industries to automate much heavy and repetitive manual work.

When conducting an incident investigation after an incident from a lifting, pushing, pulling incident, you need to consider all contributing factors.

This form is a list of factors to consider in the course of an investigation. As with any root cause investigation, it can be a mix of contributing factors vs just a single factor.

Some of the factors here are not simple corrections, where as other factors are easily corrected with training, awareness, or procedural change.

Don’t be afraid of change management simply because it appears daunting.

Do you have all of the required accident investigation forms you would need to improve workplace safety? You can find more components of a quality program here.

View & Download the Contributing Factor Worksheet here:

lift push pull contributing factors